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stainless steel hose

Stainless Steel Aircraft Braided Hose Assembly Tips


braided hose fittings

Here's what works best for me to assemble S/S braided lines with reusable AN fittings.

Be sure to review your pressure requirements, temperature range, and fluid compatibility to ensure the hose you select will properly handle the job.

stainless steel hose

There are several variations of these fittings available from several manufacturers. In this case we're using a stainless steel AN-8 fitting.

After I determined the correct AN Fitting size I need and the corresponding hose, I measure the desired length.

stainless steel hose
braided hose fittings

Wrap with duct tape or electricians tape where you'll make your cut (to keep it from fraying during cutting and assembly).

I use my band saw to cut to length. A piece of angle iron (clamped against the blade) makes a steady guide to hold the hose during cutting.

braided hose fittings
aircraft braided hose

Next I gently feather the inside liner with an exacto knife to remove any burrs.

Then I ensure the liner is round by gently shaping it with my needle-nose pliers.

aircraft braided hose
AN fittings

Ensure the liner has no frays on the outside. I use my heavy scissors (carpet shears) to trim and 'even up' the stainless steel braids around the outside.

Then slip the nut over the hose.

AN fittings

We have starters, manuals, instruments, and gearboxes available for T58 and Gnome gas turbines.
An airworthy Rolls Royce Gnome gas turbine is available to power your project.

stainless steel hose

Push the nut up past the tape.

Carefully unwind and remove the tape without letting the stainless steel braid unravel.

stainless braided lines
braided hose fittings

Carefully separate the steel braid around the edge of the hose liner. This is where the tapered cone will slip in.

Gently slip the tapered cone in place. Ensure it is slipped over the outside of the liner and is not cutting into it.

stainless steel hose
aircraft braided hose

Push it down against the bench to ensure it is seated all the way.

Gently feather off any rough edges on the inside liner to ensure the next piece will slip inside.

braided hose fittings
stainless braided lines

Insert the outer fitting shell.

Carefully make sure it's seated all the way in.

aircraft braided hose
AN fittings

Run the nut down onto the threads making sure you don't 'cross thread' it.

Tighten the nut with a socket and wrench without distorting it.

AN fittings
stainless steel hose

Another trick you can use is to clamp a six-point deep socket in the vice to hold the large nut, then use a wrench or crows-foot to tighten the nut without distorting it.

Here's the finished product. These ends can be reused many times.

stainless braided lines

I'm sure there are other ways to assemble stainless steel braided hoses, but I've found this procedure works well for me.

Be sure to pressure test all hoses, especially those used for critical and hazardous areas (lube oil, fuel, etc.) to ensure there are no leaks.

Ensure the hose is properly flushed out to prevent system contamination. More references.


stainless steel hose

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braided hose fittings


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